FP-X hot forging presses for JING DUANN Machinery Industrial Co., Ltd.

Products

FP-X hot forging presses

FP-1000X
FP-1000XX-type Slider Guide RailsNew-type Flywheel, Large Gear Suspension MechanismUltra High Rigidity Machine Frame
FP-1000X
FP-X hot forging presses
Application:

 FP-X Flywheel Driven

 

X type is directly driven by flywheel, so running speed is fast, forging materials and mold contact time is shortened, so mold service life is improved; due to simplified transmission mechanism, failure rate is reduced, and maintenance cost is greatly lowered.

FP-X

X-type Slider Guide Rails

Slider guide rails adopt X-type design, fully overcoming the thermal expansion phenomenon caused by the heat conducted from mold to slider when forging.

 

The design makes sliding gap variation be reduced to a minimum, and long guide rail design enhances overall rigidity and eccentric load capacity, so more suitable for precision multi-station forging operations.

New-type Flywheel, Large Gear Suspension Mechanism

Revised flywheel and gear suspension way to improve flywheel and clutch weak points. After improvement,

1. Flywheel and large gear are hung on bearing, so weight is no longer hung on eccentric shaft, and copper lining will not heat up and can reduce wear of copper lining and improve service life when rotating.

2. New-type suspension design can ensure running smoothly without deflection of flywheel and large gear, greatly reducing the noise generated when gear is in operation and improving gear service life.

3. Internal bearing of flywheel adopts forced machine oil lubrication, ensuring never lack of machine oil and also improving service life of bearing due to cooling effect of machine oil.

 

 Semi-hermetic Clutch Mechanism

The semi-hermetic clutch mechanism guides external cooling air into clutch through rotary motion, increasing heat dissipation effect and effectively reducing internal operating temperature of clutch, increasing contact area of lining sheets, enhancing clutch transmission torque, and at the same time prolonging service life of lining sheets.

Ultra High Rigidity Machine Frame

1. Strength of four steel plates on top of machine frame is strengthened to make it present an arched shape, enhancing machine frame rigidity and reducing machine frame deformation, at the same time sharing eccentric shaft load and reducing impact force on machine frame to protect eccentric shaft to avoid the occurrence of fracture.

 

2. The structure of machine frame is optimized, enhancing machine frame rigidity and reducing internal stress load, so more suitable for heavy duty forging operations.

 

 

Advantages

Design

High Production Efficiency Longer Die Life

FP-X is directly driven by Flywheel, Running speed is fast

High Precision Forging Parts
Stable Product Quality

Slider guide rails adopt X-type design

High Safety Standard
Ensure the Safety for Operator and Machine

HMI Touch Screen, I/O Monitoring PLC Multi Circuit Loop System
Micro Computer Load Meter

Fulfill the Environmental Protection Standards

New-type Flywheel, Large Gear Suspension Mechanism

Easy to MaintenanceEasy to Operate

Well Designed Lubrication System 
Mold Stuck Releasing System

Iron, Aluminum, Copper and Titanium Alloys are Practicable in forging

Ultra High Rigidity Machine Frame & Semi-hermetic Clutch Mechanism

 

 

 

Item / Model

Unit

FP-600X

FP-800X

FP-1000X

FP-1300X

FP-1600X

Capacity

Tons

600

800

1000

1300

1600

Stroke of ram

mm

200

250

250

280

300

Adjustment of ram

mm

10

10

10

10

10

Number of stroke

Spm

95

85

85

80

65

Work number of stroke

spm

18

18

18

18

18

Shut height

mm

750

850

950

950

1100

Rated tonnage point

mm

6

6

6

6

6

(L-R & F-B) Ram dimension

mm

660*730

770*810

880*1050

1020*1080

1050*1130

(L-R & F-B) Table dimension

mm

800*880

880*1000

1040*1080

1140*1140

1200*1200

(L-R & F-B) Side window

mm

550*550

600*600

700*700

750*700

980*800

Main motor

Kw

37kw*8p

45kw*8p

55kw*8p

75kw*8p

75kw*12p

Ram of adjustment motor

Kw

0.4kw*4p

0.75kw*4p

0.75kw*4p

1.5kw*4p

1.5kw*4p

Motor of lubrication

Kw

0.75kw*4p

0.75kw*4p

0.75kw*4p

0.75kw*4p

0.75kw*4p

Ejector in the ram

Tons-mm

6Ton-30mm

10Ton-30mm

10Ton-30mm

10Ton-40mm

10Ton-40mm

Ejector in the table

Tons-mm

8Ton-50mm

12Ton-50mm

12Tom-50mm

12Tom-50mm

17Ton-50mm

UP-Ejector hydraulic motor

Kw

7.5kw

7.5kw

7.5kw

7.5kw

7.5kw

Down-Ejector hydraulic motor

kw

11kw

11kw

11kw

11kw

11kw

Working number-distance

NO

1

1

1

1

3-200

Air pressure

kg/cm2

5

5

5

5

5

Press weight

kg

46,000

60,000

82,000

100,000

130,000

(L*W*H*) Press dimension

mm

3300*2790*5280

3630*3010*5810

3840*3225*6145

4100*3450*6675

4320*3505*8100

 

Standard Accessories

 

High Efficiency Brake System

Tonnage Load Meter

Overrun Protection System

Automatic Lubrication System

Mold Stuck Releasing System

Hydraulic Ejector Device

Shaft Angle Indicator

Spotlight

 

 

 

Products

Automation of Forging Process

Promotion of systemized operation for manufacturing industry and upgrading of quality. Automation by the use of automatic control system. Final operation type-non operator production.

JING DUANN Machinery Industrial Co., Ltd.
No.11, Jingke 1st Rd., Nantun Dist., Taichung City 408, Taiwan
Tel: 886-4-23593698 Fax: 886-4-23593541
E-mail: jingduann@jdmcl.com.tw, info@jdmcl.com.tw, eddy@jdmcl.com.tw
JIA XING JING YONG JING DUANN MACHINERY CO., LTD.
No.9,Chenggoong Rd., Jiashan Develoopment Zone , CHINA
Tel:86-573-84631858 Fax:86-573-84632555
E-mail:jxjyjd@126.com